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Application Guide

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How Mattress Manufacturers Sew Fabric-Backed Cooling Gel Sheets into Mattresses

Aug 22, 2026

How Mattress Manufacturers Sew Fabric-Backed Cooling Gel Sheets into Mattresses

Solution 2: Fabric-Backed Cooling Gel Sheets for Sewn-In Mattress Applications

At Jiangmen Kunbao New Materials Co., Ltd., we supply mattress-sized cooling gel sheets with fabric backing for mattress manufacturers looking to incorporate cooling gel into their products through sewing rather than adhesive bonding.

With this cooperation method, mattress factories purchase our fabric-backed gel sheets and sew them into their own mattress structures using their existing production processes.

The gel surface provides cooling comfort, while the fabric backing allows the gel sheet to be integrated into mattress components through stitching.

This is a practical OEM solution for mattress manufacturers who want to develop differentiated cooling mattresses without producing the gel materials themselves.mattress-合作2.png

Step 1: Purchase Mattress-Sized Fabric-Backed Gel Sheets

Kunbao manufactures cooling gel sheets with fabric laminated to the underside.

The gel side features a flexible, cooling gel surface, while the reverse side has a fabric backing suitable for sewing integration.

Mattress manufacturers can order customized gel sheet sizes according to their mattress designs.

Available customization options include:

  • Custom mattress-sized gel sheets

  • Different lengths and widths

  • Custom gel patterns and thicknesses

  • Adjustable gel hardness

  • Fabric backing options

  • OEM & ODM manufacturing

Step 2: Sew the Gel Sheet into the Mattress

After receiving the fabric-backed cooling gel sheets, mattress manufacturers can integrate them into their mattress products through sewing.

The fabric backing provides a textile layer for stitching and helps manufacturers incorporate the gel sheet into suitable mattress cover or comfort-layer structures.

Unlike our first cooperation method, this solution does not require PU water-based adhesive to bond the gel sheet directly to foam.

Mattress factories can select their own mattress construction, sewing design, and supporting materials according to their production requirements.

Step 3: Complete the Cooling Gel Mattress

After sewing and assembly, the gel sheet becomes part of the finished mattress structure.

Depending on the mattress design, the cooling gel layer can be positioned near the sleeping surface to provide a cool-touch sensation and additional cushioning comfort.

The finished mattress combines the manufacturer's existing mattress structure with Kunbao's flexible cooling gel materials.

Why Choose Fabric-Backed Cooling Gel Sheets?

No Gel-to-Foam Adhesive Bonding Required

The fabric backing allows manufacturers to use a sewing-based integration method instead of bonding the gel directly to foam.

Suitable for Existing Mattress Sewing Processes

Mattress factories can incorporate the fabric-backed gel sheets into suitable cover and comfort-layer designs using their existing sewing capabilities.

Flexible Mattress Construction

Manufacturers can select their own mattress thickness, foam structure, cover materials, and finished product design.

Custom Gel Sheet Manufacturing

Kunbao supports custom sizes, shapes, patterns, thicknesses, hardness levels, and fabric backing options for different mattress projects.

OEM & ODM Support

With gel manufacturing experience since 2011 and over 400 existing molds, we help mattress brands and manufacturers develop customized cooling gel solutions.

Work with Kunbao to Develop Cooling Mattresses

Whether you prefer adhesive bonding or sewing integration, Kunbao can supply gel materials suited to your mattress production process.

Our fabric-backed cooling gel sheets are designed for manufacturers seeking flexible material integration and differentiated cooling mattress products.

Contact us to request samples or discuss your custom mattress gel sheet requirements.

Website: www.kbcoolgel.com

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