Custom Full-Size Gel Sheets for Premium Indoor Golf Hitting Mats and Artificial Turf Cushioning Systems
Indoor golf simulators, golf training centers, and home golf practice systems require hitting mats that provide a comfortable and consistent practice experience.
Traditional artificial golf mats typically combine artificial turf with foam or rubber cushioning materials.
For manufacturers looking to develop premium products, integrating a Full Size Gel Cushioning Layer offers an additional way to improve cushioning performance and differentiate their golf mat designs.
At Jiangmen Kunbao New Materials Co., Ltd., we manufacture custom gel sheets for cushioning and impact absorption applications.
We work with artificial golf turf manufacturers, golf hitting mat factories, and golf simulator equipment brands to develop customized gel cushioning solutions.
Our full-size gel sheets can be integrated into existing artificial turf and foam structures, helping manufacturers create new premium golf mat products.
A Full Size Gel Cushioning Layer is a soft, resilient gel sheet designed to cover the main cushioning area beneath an artificial golf turf surface.
Unlike localized gel inserts that are placed only in the hitting zone, a full-size gel layer provides cushioning across the entire gel-covered area.
The gel sheet is positioned between the artificial turf and the supporting foam base.
Layer 1: Artificial Turf Surface
The upper layer provides the grass-like playing surface and supports the interaction between the golf club and the mat.
Layer 2: Full Size Gel Cushioning Layer
The middle gel layer provides flexible cushioning and helps absorb impact forces during golf swings.
Layer 3: Foam Base
The bottom foam layer provides structural support and contributes to the overall stability of the hitting mat.
Structure: Artificial Turf → Full Size Gel Sheet → Foam Base
The gel layer remains completely hidden beneath the artificial turf during normal use.
This allows manufacturers to maintain the original turf appearance while adding an additional cushioning material.
During golf practice, the club may repeatedly contact the artificial turf surface.
A soft gel cushioning layer can deform under impact and recover afterward, helping absorb part of the impact energy.
This provides an additional cushioning function within the golf mat structure.
Repeated golf swings can produce noticeable impact forces, particularly when the club contacts the mat.
Integrating a flexible gel layer can help create a softer impact response compared with a rigid supporting structure.
The final cushioning performance depends on the gel hardness, thickness, turf construction, and foam base.
Golf mat manufacturers aim to provide a playing surface that feels comfortable and consistent.
By adjusting the gel formulation, hardness, and thickness, manufacturers can develop different cushioning responses.
This gives golf mat designers more flexibility when developing products for different training environments.
Unlike a localized insert, a full-size gel layer provides continuous cushioning coverage beneath the selected turf area.
This can be useful for larger hitting mats and premium practice systems.
Adding a gel cushioning layer allows manufacturers to introduce an additional material feature into their existing product lines.
This can support the development of premium golf hitting mats for customers seeking enhanced comfort.
Kunbao focuses on manufacturing the gel cushioning materials.
Our customers manufacture the artificial turf and complete the final golf mat assembly.
The manufacturer provides the required gel dimensions, thickness, hardness, and intended cushioning performance.
We discuss the gel structure according to the golf mat design.
Kunbao develops gel samples according to the manufacturer's requirements.
We can adjust the gel softness, thickness, color, and shape to match the proposed application.
The golf mat manufacturer places the gel sheet beneath the artificial turf and above the supporting foam layer.
Depending on the selected materials and production process, suitable lamination, bonding, or mechanical fixing methods can be evaluated.
The manufacturer tests the complete golf mat for cushioning response, stability, durability, and club interaction.
If necessary, Kunbao can adjust the gel properties according to the manufacturer's feedback.
Once the gel specifications and samples are confirmed, Kunbao arranges bulk production according to the agreed order quantity and delivery schedule.
Different golf mat manufacturers have different product requirements.
Kunbao supports customized gel material development for OEM and ODM projects.
Custom Size & Shape
Gel sheets can be manufactured according to the required golf mat dimensions and designs.
Custom Thickness
Thickness can be adjusted according to the cushioning requirements and available space within the mat structure.
Custom Hardness
We can develop different gel hardness levels to achieve the desired cushioning response.
Custom Color
Blue and other customized colors are available.
Custom Surface Materials
Optional fabric or film lamination can be evaluated according to the manufacturer's bonding and assembly requirements.
Custom Mold Development
We provide free mold development for qualified custom projects.
Our goal is to supply gel materials that can be integrated into the manufacturer's existing golf mat production process.
Full-size gel cushioning layers can be considered for different golf practice products.
Designed for indoor golf simulator environments where consistent cushioning and comfort are important.
Suitable for manufacturers developing golf hitting mats for training centers and commercial practice facilities.
Full-size gel cushioning can be integrated into premium home golf practice products.
Manufacturers can develop specialized golf mat structures using different turf, gel, and foam combinations.
Traditional foam remains an important material for golf mat manufacturing.
Rather than replacing foam completely, Kunbao recommends considering a Gel + Foam Composite Structure.
| Feature | Traditional Foam Mat | Full Size Gel + Foam Mat |
|---|---|---|
| Cushioning Materials | Foam or rubber | Gel combined with foam |
| Gel Coverage | None | Full cushioning area |
| Cushioning Response | Depends on foam properties | Adjustable through gel and foam selection |
| Structural Design | Conventional | Additional gel cushioning layer |
| Product Positioning | Standard or premium | Suitable for premium differentiation |
| Customization | Foam material and thickness | Gel hardness, thickness, shape and foam selection |
Actual performance should be evaluated through finished-mat testing.
Jiangmen Kunbao New Materials Co., Ltd. has specialized in gel materials and cushioning solutions since 2011.
We provide:
Gel material manufacturing experience since 2011
More than 400 existing mold designs
Custom gel hardness, thickness, and dimensions
OEM & ODM manufacturing
Free mold development for qualified projects
Sample development support
Semi-finished gel sheets for manufacturers
Bulk production capabilities
We supply the gel cushioning components, allowing golf mat manufacturers to retain control over their artificial turf design, foam structure, and finished-product assembly.
If you manufacture artificial golf turf, indoor golf hitting mats, or golf simulator equipment, a Full Size Gel Cushioning Layer may provide an additional solution for developing premium cushioning products.
Kunbao can manufacture custom gel sheets according to your product design and performance requirements.
Looking for a Full Size Gel Sheet Manufacturer for Golf Mats?
Contact Kunbao to discuss your golf mat project and request customized gel samples.
Jiangmen Kunbao New Materials Co., Ltd.
Custom Gel Materials & Solutions Manufacturer Since 2011
Website: www.kbcoolgel.com
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