From Gel Sheets and Foam Integration to Ready-to-Sell Cooling Mattress Toppers
Looking to add cooling comfort, pressure distribution, or differentiated features to your mattress collection?
At Jiangmen Kunbao New Materials Co., Ltd., we work with mattress manufacturers, bedding brands, and distributors to develop customized gel solutions.
Different mattress factories have different production processes. Some prefer to purchase gel sheets and complete the assembly themselves, while others want finished cooling products that can be sold directly.
To meet these needs, we offer five cooperation methods, covering semi-finished gel materials, foam integration, internal cushioning inserts, and finished mattress toppers.
For manufacturers with their own foam bonding and mattress assembly processes.
In this cooperation method, mattress manufacturers purchase customized gel sheets from Kunbao and bond them directly onto their foam layers.
The gel sheets can be attached using a compatible PU water-based adhesive. After bonding, the excess material can be trimmed according to the required mattress dimensions.
Kunbao manufactures gel sheets according to the agreed specifications.
The mattress factory prepares the required foam layer.
The gel sheet is bonded to the foam surface using a suitable adhesive.
Excess material is trimmed, and the gel-foam layer is incorporated into the mattress.
Compatible with existing foam bonding processes
Flexible choice of foam thickness and density
Customized gel sheet sizes and patterns
Suitable for mattress comfort-layer development
Best for: Mattress factories that already have foam bonding equipment and want to add a gel layer to their existing mattress designs.
For manufacturers with mattress cover sewing and quilting capabilities.
Kunbao supplies gel sheets with a fabric backing, allowing mattress manufacturers to incorporate them into suitable textile constructions.
The customer can sew the fabric-backed gel components into the mattress cover or integrate them during mattress assembly.
Kunbao produces gel sheets with a compatible fabric backing.
The mattress manufacturer receives the prepared gel components.
The factory sews or incorporates the gel components into the mattress cover.
The finished cover is assembled with the mattress.
Suitable for textile-based mattress construction
Fabric backing supports further sewing and assembly
Reduces the need for the customer to laminate the gel themselves
Custom sizes, shapes, and backing materials available
Best for: Mattress manufacturers that prefer to integrate gel through their existing cover production process.
For manufacturers developing targeted comfort and support zones.
Instead of covering the entire mattress surface, selected gel components can be positioned inside the mattress structure.
For example, a customized 20 mm thick gel insert can be incorporated into a prepared foam area to create a localized cushioning zone.
The size, thickness, hardness, and placement can be developed according to the mattress design.
The mattress manufacturer identifies the target cushioning area.
Kunbao develops gel inserts according to the required specifications.
The factory prepares the corresponding foam structure.
The gel inserts are placed inside the mattress assembly.
Targeted gel placement rather than full-surface coverage
Customizable dimensions and hardness
Suitable for selected comfort and support-zone designs
Can be integrated into existing foam constructions
Best for: Mattress manufacturers developing differentiated internal cushioning structures.
For mattress brands seeking a complete topper suitable for year-round product collections.
Kunbao can supply a finished gel mattress topper that is placed directly on top of an existing mattress.
This version has a total thickness of approximately 1.3 cm and combines four functional layers.
From the cooling surface to the bottom:
Gel Layer – Provides a cool-touch, flexible contact surface.
Foam Layer – Adds cushioning and comfort.
Waterproof Film – Provides a protective barrier within the construction.
Velvet Fabric – Forms the soft textile backing.
Finished topper construction
No additional foam bonding or sewing required
Approximately 1.3 cm total thickness
Suitable for year-round bedding collections
Can be sold as a separate mattress accessory
Best for: Mattress brands and bedding distributors looking to expand their product range with a finished, multi-layer gel topper.
For manufacturers, brands, and distributors seeking ready-to-sell seasonal cooling products.
This cooperation method focuses on a lightweight, foldable cooling gel mattress topper designed for spring and summer.
The topper features a blue cooling gel surface with a knitted fabric backing.
It can be placed directly on an existing mattress without additional assembly.
Top: Cooling Gel
Bottom: Knitted Fabric
The topper is designed to be foldable for convenient handling and storage.
Ready-to-sell finished product
Cooling gel contact surface
Knitted fabric backing
Suitable for spring and summer bedding collections
Foldable and convenient to store
No additional manufacturing required
Best for: Mattress brands, wholesalers, and distributors that want to offer a seasonal cooling accessory without changing their existing mattress production process.
| Cooperation Method | What Kunbao Supplies | Customer's Next Step |
|---|---|---|
| Way 1 – Gel + Foam Bonding | Customized gel sheets | Bond to foam |
| Way 2 – Fabric-Backed Gel | Gel sheets with fabric backing | Sew into mattress construction |
| Way 3 – Internal Gel Inserts | Customized thick gel inserts | Integrate into foam layers |
| Way 4 – All-Season Topper | Finished four-layer gel topper | Sell or use directly |
| Way 5 – Spring & Summer Topper | Finished foldable gel topper | Sell or use directly |
The right solution depends on your manufacturing capabilities, target market, and finished product requirements.
Since 2011, Kunbao has focused on gel material manufacturing and customized comfort solutions.
We support mattress manufacturers with:
Custom gel sizes and shapes
Adjustable hardness and thickness
Different gel patterns and structures
Fabric and film lamination
Gel-and-foam composite development
Existing mold selection and custom mold development
Sample development and mass production
With more than 400 existing mold designs, we can help customers explore suitable options for their mattress projects.
Free custom mold development is available for qualifying projects.
Whether you need a semi-finished gel sheet for your production line or a finished cooling mattress topper for your product collection, Kunbao can provide OEM & ODM support.
Share your mattress dimensions, intended gel application, and preferred manufacturing method.
Our team can help you evaluate suitable materials, product structures, and sample options.
One Gel Manufacturer. Five Ways to Work Together.
Jiangmen Kunbao New Materials Co., Ltd.
Custom Gel Materials & Solutions Since 2011
Website: https://www.kbcoolgel.com/
Contact us to request samples or discuss your custom mattress gel solution.
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